Plain (journal) bearing wear and service life

Projected pressure, PV value, wear volume and service life of a plain bearing from shaft/bearing geometry, load, sliding speed and specific wear rate. Unlocked from the legacy demo gate; general in shaft diameter.

✓ validated against legacyoriginal: /calculators/e4_4.htm
Plain (journal) bearing wear and service life — original diagram from /calculators/e4_4.htm
Projected bearing pressure, p = F/(LD)1.3 MPa
PV value0.6 MPa·m/s
Contact angle, φ157 deg
Wear volume, V181 1e-9 m³
Sliding distance, s = V/(k·F)726 1e3 m
Service life, t = s/v403 hour

Unlocked from the legacy "please login" gate on the shaft diameter. The gate only froze Das to 20 mm; the formula uses Das solely via R = Das/2 with no second hardcoded literal, so it is faithfully general for any shaft diameter (see header comment). The non-stationary (whirl) branch never assigns the contact-angle output `phi` in the original source (a latent bug reproduced here as NaN rather than "fixed").

Method & references

  • Plain bearing wear-volume and service-life estimate from worn contact-angle geometry (stationary contact) or a simplified whirl-groove volume (non-stationary contact).

The computation is a literal port of the original client-side JavaScript from /calculators/e4_4.htm. Results are verified equal to the original by an automated golden-master test. No formula has been re-derived or “improved”.

Plain (journal) bearing wear and service life — Engineering ABC